Flag case
rn honor of my dad, who was a military veteran, I made a case for the flag presented to our family at his interrment ceremony.
These flags are 9-1/2' x 5' and when folded, fit nicely into the case.
These flags are 9-1/2' x 5' and when folded, fit nicely into the case.
The design
The case is a simple frame with 45 degree miters and splines holding it together. The glass and back sit in rabbets and are held in place with trim pieces. There is also a french cleat on the back that allows it to be mounted to a wall.
The flag is put into the case by removing the rear trim pieces, which allows the back to come off. |
The build
First, the case...
Time for the glue up...
Trim pieces are next...
The rabbets for the front and back trim pieces were done exactly the same way, except they were a little shallower for the thinner glass.
Glass...
Cutting glass is pretty straightforward. It's a matter of scoring and snapping it to size - similar to sheetrock. I used a simple inexpensive glass cutting tool. The key to scoring the glass is to apply enough pressure - it should produce a ripping sound when done right.
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The base...
Final steps...
I squared up the sharp 22-1/2 degree corners on the main case by taking 1/4" off each side via the edge sander. Then, I cut the base piece length to fit. Any surfaces that needed it were then cleaned up with hand planes and pertinent edges were chamfered. Evenly spaced countersunk holes and brass screws were used to attach the trim to the case.
At this point, I removed the trim, did a little sanding and applied 2 coats of water based polyurethane.
I squared up the sharp 22-1/2 degree corners on the main case by taking 1/4" off each side via the edge sander. Then, I cut the base piece length to fit. Any surfaces that needed it were then cleaned up with hand planes and pertinent edges were chamfered. Evenly spaced countersunk holes and brass screws were used to attach the trim to the case.
At this point, I removed the trim, did a little sanding and applied 2 coats of water based polyurethane.
shigshop_flag_case.pdf | |
File Size: | 59 kb |
File Type: |
Disclaimer...
Upon the purchase or use of Shigshop.com plans, please do not distribute or copy them in any manner - they are only for the personal use of the original purchaser or user. Shigshop.com does not authorize the manufacture of products for sale using these designs without consent of Shigshop.com.
Although a big effort has been made to ensure these plans will produce a good safe machine or other project, Shigshop.com cannot assume any liability as a result of any usage of the plans or machines/shop accessories/projects built with them.
Building with these plans should only be attempted by those experienced with the tools and techniques necessary to produce the project described in the Shigshop.com plans and instructions. When using woodworking and metalworking machines and tools, always ensure safety devices are properly functioning and appropriate clothing, glasses and ear protection are worn.
Be careful and proceed at your own risk - adhere to standard safety practices and you should be ok.
Upon the purchase or use of Shigshop.com plans, please do not distribute or copy them in any manner - they are only for the personal use of the original purchaser or user. Shigshop.com does not authorize the manufacture of products for sale using these designs without consent of Shigshop.com.
Although a big effort has been made to ensure these plans will produce a good safe machine or other project, Shigshop.com cannot assume any liability as a result of any usage of the plans or machines/shop accessories/projects built with them.
Building with these plans should only be attempted by those experienced with the tools and techniques necessary to produce the project described in the Shigshop.com plans and instructions. When using woodworking and metalworking machines and tools, always ensure safety devices are properly functioning and appropriate clothing, glasses and ear protection are worn.
Be careful and proceed at your own risk - adhere to standard safety practices and you should be ok.